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EXAIR

EXAIR is a manufacturer of compressed-air-operated industrial products, headquartered in Cincinnati, Ohio, USA. The company focuses on engineered solutions that use compressed air for cleaning, cooling, drying, conveying, and static elimination. EXAIR’s product line includes air knives, air amplifiers, vortex tubes, air guns, nozzles, ionizing bars, and stay-set hoses. These products are designed to improve efficiency, reduce noise, and lower compressed air consumption compared to open-air blowoffs. EXAIR products are built to industrial standards, with materials such as cast aluminum, stainless steel, and polyester shims. Many items feature NPT connections and are rated for specific flow rates, cooling capacities, and operating temperatures. For example, vortex tubes like the MPN 3204 deliver up to 4 scfm and 275 BtuH cooling capacity, with temperature ranges from 28°F to 129°F. Air knives, such as the 112048, offer slot widths up to 48 inches and slot heights as small as 0.002 inches, enabling precise air delivery. EXAIR also provides accessories like shim sets (e.g., 110309SS in stainless steel, 110342 in polyester) for adjusting air knife performance. The company’s product families cover applications in manufacturing, packaging, food processing, automotive, and electronics assembly. 3G Electric stocks over 375 SKUs of EXAIR products, including air guns with ergonomic grips, extension pipes, and safety shield extensions. The inventory spans adjustable pocket-grip air guns (e.g., MPN 1928-6), pistol-grip models (e.g., MPN 1690-6-CS), and air cannons (e.g., MPN 1926-3). Stay-set hoses (e.g., MPN 9224) allow for flexible positioning of airflow. EXAIR’s design emphasis on reducing compressed air waste and meeting OSHA noise standards makes these products relevant for plant engineers and maintenance managers seeking to optimize pneumatic systems. 3G Electric supports global procurement of EXAIR items, providing access to technical specifications and part numbers for integration into existing setups.

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About EXAIR

EXAIR is a manufacturer of compressed-air-operated industrial products, headquartered in Cincinnati, Ohio, USA. The company focuses on engineered solutions that use compressed air for cleaning, cooling, drying, conveying, and static elimination. EXAIR’s product line includes air knives, air amplifiers, vortex tubes, air guns, nozzles, ionizing bars, and stay-set hoses. These products are designed to improve efficiency, reduce noise, and lower compressed air consumption compared to open-air blowoffs. EXAIR products are built to industrial standards, with materials such as cast aluminum, stainless steel, and polyester shims. Many items feature NPT connections and are rated for specific flow rates, cooling capacities, and operating temperatures. For example, vortex tubes like the MPN 3204 deliver up to 4 scfm and 275 BtuH cooling capacity, with temperature ranges from 28°F to 129°F. Air knives, such as the 112048, offer slot widths up to 48 inches and slot heights as small as 0.002 inches, enabling precise air delivery. EXAIR also provides accessories like shim sets (e.g., 110309SS in stainless steel, 110342 in polyester) for adjusting air knife performance. The company’s product families cover applications in manufacturing, packaging, food processing, automotive, and electronics assembly. 3G Electric stocks over 375 SKUs of EXAIR products, including air guns with ergonomic grips, extension pipes, and safety shield extensions. The inventory spans adjustable pocket-grip air guns (e.g., MPN 1928-6), pistol-grip models (e.g., MPN 1690-6-CS), and air cannons (e.g., MPN 1926-3). Stay-set hoses (e.g., MPN 9224) allow for flexible positioning of airflow. EXAIR’s design emphasis on reducing compressed air waste and meeting OSHA noise standards makes these products relevant for plant engineers and maintenance managers seeking to optimize pneumatic systems. 3G Electric supports global procurement of EXAIR items, providing access to technical specifications and part numbers for integration into existing setups.

Common Applications

  • Automotive assembly — EXAIR air knives (e.g., model 112048) for drying painted surfaces after washing
  • Electronics manufacturing — EXAIR vortex tubes (e.g., MPN 3204) for cooling control cabinets in high-heat environments
  • Food processing — EXAIR air guns (e.g., MPN 1928-6) for blow-off cleaning of conveyor belts and packaging
  • Packaging lines — EXAIR stay-set hoses (e.g., MPN 9224) for directing compressed air to remove debris from containers
  • Metalworking — EXAIR pistol-grip air guns (e.g., MPN 1690-6-CS) with safety shields for chip removal from machining centers
  • Pharmaceutical production — EXAIR anti-static air knives (e.g., model 112048) for neutralizing static on tablet packaging films

Frequently asked questions

Common questions about EXAIR from 3G Electric.

What materials are EXAIR air guns typically made from?

EXAIR air guns, such as the adjustable pocket-grip model MPN 1928-6 and the pistol-grip model MPN 1690-6-CS, are constructed from cast aluminum. This material provides durability and corrosion resistance in industrial environments. Some accessories, like extension pipes, are also cast aluminum. For applications requiring non-magnetic or higher corrosion resistance, EXAIR offers stainless steel options in other product families, such as shim sets (e.g., MPN 110309SS).

How do EXAIR vortex tubes achieve cooling without moving parts?

EXAIR vortex tubes, like the MPN 3204, use compressed air as a power source. Air enters the tube tangentially, creating a vortex that separates into hot and cold streams. The cold air exits one end, while hot air exits the other. This design has no moving parts, making it reliable for spot cooling in control panels, machining operations, or electronic enclosures. The MPN 3204 has a maximum flow rate of 4 scfm and a cooling capacity of 275 BtuH, with adjustable temperature from 28°F to 129°F.

What is the purpose of EXAIR stay-set hoses?

EXAIR stay-set hoses, such as the MPN 9224, are designed for mounting and bending toward a specific application. They allow operators to position airflow precisely without needing clamps or brackets. The hose holds its shape after bending, enabling directed cooling, drying, or cleaning. The MPN 9224 has a 24-inch overall length and is compatible with EXAIR air guns and nozzles. This flexibility reduces setup time and improves targeting in confined spaces.

Can EXAIR air knives be adjusted for different airflow patterns?

Yes, EXAIR air knives, like the 48-inch model 112048, can be adjusted using shim sets. The shim sets, such as the stainless steel 110309SS or polyester 110342, are placed between the knife body and the slot to change the air gap height. The standard slot height is 0.002 inches, but shims allow for wider gaps to increase flow or reduce velocity. This adjustability lets users fine-tune performance for specific cleaning, drying, or cooling tasks without replacing the entire knife.

What safety features are included in EXAIR air guns?

EXAIR air guns, such as the pistol-grip model MPN 1690-6-CS, include safety shield extensions to protect operators from debris or chip deflection. The ergonomic grip reduces user fatigue, and the cast aluminum construction withstands industrial use. Many models also incorporate a dead-end pressure relief feature, which limits output pressure if the nozzle is blocked, complying with OSHA standards. The MPN 1690-6-CS has a 1/4-inch female NPT connection and a straight extension pipe.

How do EXAIR shim sets affect air knife performance?

EXAIR shim sets, like the 110309SS (stainless steel) and 110342 (polyester), are used to adjust the air gap height on air knives. By inserting shims between the knife body and the slot, users can increase the gap from the standard 0.002 inches to a larger dimension. This increases airflow volume but reduces velocity. The choice of material—stainless steel for high-temperature or corrosive environments, polyester for general use—affects durability. Proper shim selection optimizes the air knife for specific tasks like drying or cleaning.